Mercedes Sprinter W907 (2018-2023) Front Grill (Grille) Tuning: Two Types of ABS Plastic (MY20) – A Complete Guide

The Mercedes-Benz Sprinter W907 (2018–2023) is a highly customizable van, popular among commercial users, luxury camper builders, and tuning enthusiasts. One of the most impactful exterior upgrades is replacing the front grille (grill) to enhance aesthetics and give the vehicle a more aggressive or premium look.

In this article, we’ll explore two types of ABS plastic front grilles designed for the MY20 (Model Year 2020) Sprinter W907, their benefits, installation process, and how they compare to OEM and other aftermarket options.

Why Upgrade the Front Grille on a Mercedes Sprinter W907?

1. Enhanced Appearance

A new grille can completely transform the van’s front end, making it look more modern, sporty, or luxurious—depending on the design.

2. Improved Airflow (For Some Models)

Certain aftermarket grilles feature larger openings or mesh designs, improving airflow to the engine bay for better cooling.

3. Personalization & Branding

Businesses can opt for custom grilles with integrated logos, while private owners may choose unique designs to match their style.

4. Durability & Weight Savings

ABS plastic grilles are lightweight yet strong, resisting impacts and weathering better than cheap alternatives.

Two Types of ABS Plastic Front Grilles for the MY20 Sprinter W907

1. Sport Mesh Grille (Aftermarket Style)

  • Design: Aggressive honeycomb or diamond mesh pattern.
  • Material: High-quality ABS plastic with a glossy or matte finish.
  • Features:
     

    More open design for better airflow.

    Often includes a blacked-out or color-matched frame.

    May have provisions for aftermarket badging.

  • Best For: Enthusiasts who want a sportier, more customized look.

2. OEM-Style Luxury Grille (Mercedes-Inspired Design)

  • Design: Clean, horizontal or vertical slats resembling factory Mercedes grilles.
  • Material: Premium ABS plastic with chrome or gloss black accents.
  • Features:
     

    Retains a factory-like appearance but with a more premium finish.

    Often includes a larger Mercedes star emblem or a blank panel for custom logos.

  • Best For: Owners who prefer a refined, OEM+ look.

Comparison: ABS Plastic vs. Other Materials

Feature

ABS Plastic Grille

Fiberglass Grille

OEM Grille

Weight

Lightweight

Moderate

Lightweight

Durability

High (impact-resistant)

Prone to cracking

Very high

Cost

Affordable

Moderate

Expensive

Customization

Easy to paint/modify

Requires professional finishing

Limited

Why Choose ABS Plastic?
✅ More affordable than OEM
✅ Durable and flexible (won’t crack like fiberglass)
✅ Easy to install and modify

Installation Guide: How to Replace the Front Grille on a Sprinter W907

Tools Needed:

  • Trim removal tools
  • Screwdriver set
  • Torx bits (if OEM fasteners are used)
  • Plastic pry tools (to avoid scratches)

Step-by-Step Process:

1. Remove the Old Grille

  • Open the hood and locate the grille mounting clips/screws.
  • Carefully pry off any plastic covers or clips securing the grille.
  • Gently detach the grille from the bumper (some models may require bumper removal).

2. Prepare the New ABS Grille

  • Test-fit the new grille to ensure proper alignment.
  • If painting or adding badges, do so before installation.

3. Install the New Grille

  • Align the grille and secure it with screws or clips.
  • Ensure all fasteners are tight but not over-torqued (to avoid cracking).

4. Reattach Any Trim or Emblems

  • If the new grille doesn’t include a Mercedes star, transfer the old one or install an aftermarket badge.

5. Final Check

  • Close the hood and inspect for gaps or misalignment.
  • Test-fit any additional accessories (light bars, sensors, etc.).

Best ABS Plastic Grille Options for the MY20 Sprinter W907

1. Black Honeycomb Mesh Grille (Sport Style)

  • Pros: Aggressive look, improved airflow, budget-friendly.
  • Cons: May not suit all builds (e.g., luxury campers).

2. Chrome-Trimmed OEM-Style Grille

  • Pros: Factory-like fit, premium appearance, maintains resale value.
  • Cons: Slightly more expensive than full aftermarket designs.

3. Custom-Painted ABS Grille (Color-Matched)

  • Pros: Unique look, seamless integration with van’s paint.
  • Cons: Requires professional painting for best results.

Conclusion

Upgrading the front grille on your Mercedes Sprinter W907 (MY20) is an easy and cost-effective way to enhance its appearance. Whether you prefer a sporty mesh design or a luxury OEM-style grille, ABS plastic offers durability and customization options at a reasonable price.

For the best results, choose a high-quality aftermarket grille designed specifically for the W907 Sprinter and follow proper installation steps—or consult a professional for a flawless fit.

Give your Sprinter a fresh, head-turning look with a new front grille today!